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Modernfold had been using an older Delta radial arm saw for many years. While it had served the company well, Maintenance Supervisor Ken Meyer knew it was time to replace the machine with equipment that offered greater reliability, improved safety, and better cutting performance.
“I needed a reliable, solid piece of equipment.”
Rather than simply replacing the existing saw, Modernfold wanted a cutting solution that would support its manufacturing process while providing accurate, repeatable crosscuts for years to come.
Modernfold selected an Original Saw 14″ Heavy Duty Radial Arm Saw and configured it as a complete radial arm saw cutting station designed around the company’s production workflow.
To support material before cutting, the station was equipped with a 6-foot saw extension table and saw measuring system on the left (infeed) side of the saw. This allows operators to position and measure material accurately before making each cut.
After the cut is complete, a 16-foot saw extension table and saw measuring system on the right (outfeed) side provide continuous support for longer workpieces, helping operators safely handle material while maintaining consistent accuracy.
This layout gives Modernfold a balanced workstation that improves material handling, supports repeatable measurements, and keeps production moving efficiently.
One of the advantages of Original Saw’s cutting systems is their flexibility. Extension tables and measuring systems are available in multiple lengths, allowing manufacturers to configure a workstation that fits their available floor space, material lengths, and production requirements instead of adapting their workflow to a standard machine layout.
Modernfold primarily uses its Original Saw radial arm saw for production crosscuts, where precision and consistency are critical.
Since installing the new system, Ken has noticed improvements in both cut quality and safety.
“Quality of cuts are definitely better and the guards that are in place are better than the previous saw used.”
When asked to rate the performance of the saw, Ken gave Original Saw the highest possible rating in every category.
The combination of improved cut quality, enhanced guarding, and dependable operation has made the Original Saw cutting station an important part of Modernfold’s daily manufacturing process.
“The saw I purchased from you is working GREAT for our application! Very nice quality product!”
For Modernfold, replacing an aging radial arm saw was more than purchasing a new machine. It provided an opportunity to invest in a cutting station designed to support the company’s manufacturing process for years to come.
Ken’s experience extended beyond the equipment itself. He appreciated Original Saw’s responsive customer service throughout the purchasing process and values that the equipment is made in the USA.
“Nice customer relations, and good to see that it’s made in the USA.”
His confidence in Original Saw is already influencing future purchasing decisions.
“I believe that when I replace my other two radial arm saws in the future, I’m going with Original!”
For manufacturers looking for dependable, American-made cutting equipment, Modernfold’s experience demonstrates the value of a configurable radial arm saw cutting station tailored to the way materials move through the shop.
Maker’s Challenge Central is an online woodworking community that inspires and educates makers through interactive challenges, tutorials, and competitions. They were searching for a way to make repeated, accurate cuts to improve productivity.
Charlie Kulisan, the owner of Kulisan Woodworking, is an advanced hobbyist woodworker. When searching for a replacement saw to handle crosscuts and dadoes, he prioritized safety and durability.
